Steel Manufacturing Solution — ERP · Data · IoT · Robot for sheet, tube and coated steel

Steel Manufacturing Solution – Steel

Digitalize steel plants — sheet, pipe, coated steel.

Platforms ERP + CX + Data + IoT + Robot for the steel industry: manage multi-stage, automatic weighing, per-coil/bundle traceability via QR, and trade defense.

⚖️ Auto-weighing & dual unit systems🔗 Trace every roll/bundle (QR)🛡️ Trade defense
Industry challenges

Challenges facing steel manufacturers

From multi-stage manufacturing to traceability and trade defense — DBIZ resolves each bottleneck.

🏭

Manage complex manufacturing

Multi-stage: hot rolling, pickling, cold rolling, galvanizing, pipe forming.

🔎

Quality control

Trace the origin of each coil/bundle to strict standards.

📦

Detailed inventory management

Many attributes: thickness, width, steel grade, warehouse location.

🛡️

Trade defense

Origin traceability for anti-dumping, meeting international requirements.

⚖️

Scales & dual unit systems

Manage Bazem and Kg in parallel, integrated with automated weighing.

🚛

Heavy steel logistics

Transport heavy, bulky coils/bundles; optimize routes & fleet.

Comprehensive solution

Five technology layers that resolve every bottleneck

From manufacturing, sales, and data to devices & robots — on one platform.

🛡️ AI ERP

Steel-specific ERP

From production, quality, and warehousing to sales & finance.

Stage-based production (hot rolling → pickling → cold rolling → galvanizing → tube forming), with real-time automatic weighing
Manage two unit systems (Bazem/Kg); auto-print QR codes for steel coils/pipe bundles
QC: per-product specifications, inspection of raw materials & each stage, and scrap handling
Batch/coil warehousing with individual QR codes, traceability (production date, steel grade, standard), and overdue-stock alerts
Omnichannel sales (dealers, exports, projects, B2B e-commerce); and anti-dumping defense through origin traceability
Reorder-Point-based purchasing; heavy steel logistics (routes, GPS, truck weighing); and cost by production stage
Steel-specific ERP
👥 AI CRM / CX

Industrial customer management

Dealers, projects and export customers.

B2B CRM: 360° profiles, classification (master dealer/dealer/project/industrial), and credit limit & receivables
Care: technical tickets, 24/7 hotline, Email/Zalo OA order-status notifications, and warranty
Contracts & projects: framework contracts, milestone-based progress, expiry alerts
Partners & dealers: an ordering/inventory/receivables portal, incentive programs, commissions, and point earning
Industrial customer management
📊 Data + AI

BI & forecasting for the steel industry

Make decisions on production and market data.

BI: output by shift/stage, P&L by product group, pass/reject rate, OEE, quality rate
Demand forecasting for the steel market, optimized planning (MPS/MRP), raw-material order suggestions
B2B customer analytics: RFM, CLV, cross-sell, churn prediction, and segmentation by industry/size
Price optimization by attribute (thickness, width, steel grade), market benchmarking, and below-cost alerts
Real-time production monitoring by stage, downtime, productivity by shift/machine/employee
BI & forecasting for the steel industry
📡 IoT devices (integrated)

Connected steel factory

DBIZ integrates & operates scales, PLC/SCADA, and sensors.

Integrate automatic weighing systems for each stage; connect PLC/SCADA to ERP
Collect real-time production data from machines; monitor temperature, pressure
Automatic alerts when equipment fails; predictive maintenance
Push electronic-scale & truck-scale data to ERP instantly
DBIZ integrates and operates IoT devices from hardware partners — we don’t manufacture hardware.
Connected steel factory
🤖 Robotics & automation (integrated)

Steel warehouse automation

DBIZ integrates AGV, AS/RS and vision AI for warehouses.

AGVs move steel coils; robots pick orders automatically
Automated racking (AS/RS) for steel pipe; drone inventory counts
Vision system inspects steel surface quality
Integrated RFID tracking for each coil/bundle, synced ERP–MES
DBIZ integrates & operates robots from manufacturing partners — we don’t build robots.
Steel warehouse automation
Benefits & ROI

Results achieved after deployment

Typical figures when deploying DBIZ solutions (varying by each business’s current state).

+40%
Higher productivityProcess automation & weighing-system integration.
−35%
Less scrapTight quality control at every stage.
−30%
Lower inventoryAccurate demand forecasting & optimal management.
+32%
Higher profitOptimize costs & price intelligently.
−50%
Save timeAutomated reporting & real-time tracking.
100%
TraceabilityComplete for trade-defense compliance.
Steel Solution · DBIZ

Digitalize steel plants with DBIZ.

DBIZ experts provide free consultation and design the solution that best fits your business.

Free assessment · phased implementation · support after go-live.