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Plastics Manufacturing Solution — ERP · Data · IoT · Robot for injection, extrusion and blow molding

Plastics Manufacturing Solution – Plastic

Smart plastics manufacturing — injection molding, extrusion, blow molding.

Platforms ERP + CX + Data + IoT + Robot for the plastics industry: manage templates, virgin/recycled formulas, real-time molding-machine monitoring, and cycle-time optimization.

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🔧 Mold management (shot count)♻️ Virgin & recycled plastics📉 Optimize cycle time & scrap
Industry challenges

Challenges facing plastics manufacturers

From multiple molding technologies and mold management to scrap recycling — DBIZ resolves each bottleneck.

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Managing complex technology

Injection molding, extrusion, and blow molding with many types of plastics.

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Raw material quality control

Virgin & recycled plastics, precise blend ratios.

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Mold management

Large mold inventory, maintenance, shot count and service life.

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Optimize production costs

Raw-material and energy costs, and molding cycle-time optimization.

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Recycling & scrap

Runners/sprues, grinding & regrinding, recycled-plastic blend ratios.

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OEM/ODM manufacturing

New product development, trial molds, mold ownership.

Comprehensive solution

Five technology layers that resolve every bottleneck

From manufacturing, sales, and data to devices & robots — on one platform.

🛡️ AI ERP

Plastics-specific ERP

From raw-material purchasing and mold management to production, sales & recycling.

✓ Manufacturing by technology: injection, extrusion, blow molding
✓ Real-time machine parameter monitoring (temperature, pressure, speed), cycle time & output/scrap
✓ Mold management: mold database, shot count, lifespan, scheduled & predictive maintenance
✓ Raw-material inventory: PP, PE, PVC, ABS, PC, PET, PS; virgin/recycled ratio, FIFO
✓ B2B/B2C/OEM-ODM sales; purchasing (CO/CQ, MSDS); scrap & runner recycling
✓ Finance: product costing (raw materials, energy, labor, mold depreciation)
Plastics-specific ERP
👥 AI CRM / CX

Industrial customer management

B2B CRM, OEM/ODM and new product development.

✓ 360° customer profiles: order history, product samples, and technical requirements; plus a tracking portal
✓ Customer segmentation: assembly plants, trading, OEM/ODM; credit limits & receivables alerts
✓ 24/7 technical care, plastics-spec advice, quality-complaint handling, and a knowledge base
✓ OEM/ODM contracts: volume/quality commitments, drawings & sample approval, milestone-based pricing
✓ New product development: R&D project management, trial molds, versions & costs
Industrial customer management
📊 Data + AI

Business Intelligence & forecasting

Make decisions on production and market data.

✓ BI: output by machine/shift, P&L by product/customer, OEE, cycle time, defect rate
✓ Demand forecasting & optimized planning (MPS/MRP), plastic raw-material demand prediction
✓ Customer analytics: RFM, CLV, churn prediction, industry-based segmentation
✓ Price & profit optimization: margins, price elasticity, below-cost selling alerts
✓ Real-time production monitoring by each molding machine, downtime & power consumption
Business Intelligence & forecasting
📡 IoT devices (integrated)

Connected plastics factory

DBIZ integrates & operates IoT molding machines and sensors.

✓ Integrate smart injection molding machines (IoT-enabled), collecting data in real time
✓ Monitor temperature, pressure, cycle time; track power consumption by machine & shift
✓ Automatic alerts when parameters exceed thresholds; predictive maintenance
✓ Integrate cooling and drying systems for plastic materials
DBIZ integrates and operates IoT devices from hardware partners — we don’t manufacture hardware.
Connected plastics factory
🤖 Robotics & automation (integrated)

Plastics process automation

DBIZ integrates pick-and-place robots, AGVs & vision AI.

✓ Pick-and-place robots at the molding machine; automatic feeding systems
✓ AGVs transport materials & finished goods; packaging & palletizing robots
✓ Vision system inspects surface quality of plastic products
✓ Integrated RFID tracking for each pallet, synced ERP–MES
DBIZ integrates & operates robots from manufacturing partners — we don’t build robots.
Plastics process automation
Benefits & ROI

Results achieved after deployment

Typical figures when deploying DBIZ solutions (varying by each business’s current state).

+45%
Higher productivityAutomate & monitor processes in real-time.
−40%
Less scrapTightly control machine parameters & quality.
−35%
Lower inventoryAccurate demand forecasting & optimal raw-material management.
+38%
Higher profitOptimize costs & leverage recycled plastic.
−50%
Save timeAutomated reporting & instant tracking.
−25%
Energy optimizationMonitor & optimize production power consumption.
Plastics Solution · DBIZ

Digitalize plastics plants with DBIZ.

DBIZ experts provide free consultation and design the solution that best fits your business.

Free 30-day TrialContact for consultation →
Free assessment · phased implementation · support after go-live.