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Building Materials Solution — ERP · MES · IoT · Robot for bricks, cement and glass

Solution for the Building Materials industry

Digitalize the building-materials plant — from kiln to construction site.

Platforms ERP + MES + Data + IoT + Robot for brick, cement, glass: monitoring kiln, automated weighing, traceability, and predictive maintenance.

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🧱 24/7 kiln monitoring⚖️ Auto-weighing & traceability🤖 Robot palletizing
Industry challenges

Tough challenges in building-materials manufacturing

From kilns and mixing to heavy-material handling — DBIZ resolves every bottleneck.

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Kiln & temperature control

Monitor firing temperature (800–1200°C) and firing time per batch.

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Mixing formulas

Cement, sand, and aggregate ratios with formula deviation control.

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Weighing & traceability for heavy materials

Weigh stone/sand/clay on inbound–outbound, with barcodes and traceability.

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Quality per TCVN/ISO

Compressive strength, flexural strength, water absorption; CO/CQ certificates.

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Heavy materials distribution

Heavy-truck routing, dealers/contractors, real-time GPS.

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High energy costs

Electricity & gas for kilns make up a large share of cost.

Comprehensive solution

Five technology layers that resolve every bottleneck

From manufacturing, sales, and data to devices & robots — on one platform.

🛡️ AI ERP + MES

Comprehensive materials manufacturing management

Kilns, mixing, automatic weighing, logistics, quality & finance.

✓ Manufacturing: mixing formulas, kiln temperature control, batch cycles, molds
✓ Real-time MES: OEE, stage monitoring (mixing → pressing → drying → firing → packaging), and deviation alerts
✓ Integrated automatic weighing: records the weight of materials & finished goods (tile pallets, cement bags)
✓ Print barcode/QR traceability labels; manage defects (crack, chip) by production order
✓ Raw-material/finished-goods inventory (Min/Max), supplier purchasing, TCVN/ISO QMS (lab test, CO/CQ)
✓ Finance: batch/lot costing, energy costs, dealer receivables
Comprehensive materials manufacturing management
👥 AI CRM / CX

Experience for dealers, contractors & retail customers

B2B/B2C e-commerce, CRM, and marketing automation.

✓ B2B/B2C e-commerce website: technical spec catalog, customer-group pricing, shipping fee calculation
✓ CRM: dealer/contractor database, size-based segmentation, long-term contracts & pricing policies
✓ Marketing automation: email/SMS/Zalo, dealer loyalty (reward points), and personalized messaging
✓ 24/7 service: hotline, AI product-advice chatbot, quality-complaint tickets, and technical live chat
Experience for dealers, contractors & retail customers
📊 Data + AI

Smart operations center

BI & Control Tower integrating ERP–MES–IoT–CX.

✓ Sales analysis by product (tile/cement/glass), region, and dealer; forecasting by construction season
✓ Production & OEE analytics, downtime, productivity by shift, scrap rate
✓ Inventory & logistics forecasting (AI/ML), reorder point optimization
✓ Cost & profit analysis by product; actual vs plan
✓ Control Tower: real-time overview dashboard, smart alerts, multi-dimensional drill-down
Smart operations center
📡 IoT devices (integrated)

Device connectivity & predictive maintenance

DBIZ integrates & operates IoT sensors for the plant.

✓ Monitor machine status (ON/OFF/IDLE/ERROR), temperature, vibration, and noise; with early warnings
✓ Real-time kiln temperature monitoring (800–1200°C), history stored by batch
✓ Electricity/gas energy monitoring by machine & line, saving 15–25% energy
✓ Predictive maintenance (AI/ML): 40–60% less unplanned downtime, optimized spare parts
DBIZ integrates and operates IoT devices from hardware partners — we don’t manufacture hardware.
Device connectivity & predictive maintenance
🤖 Robotics & automation (integrated)

Automated loading & quality inspection

DBIZ integrates palletizing robots, AGVs & vision AI.

✓ Robotic palletizing stacks tiles/cement bags automatically at 800–1,200 tiles/hour, cutting labor by 70%
✓ AI vision inspection: defect detection (cracks, chips, dimensional errors) at 99.5% accuracy
✓ AGVs transport materials & finished goods, coordinated with WMS/MES, cutting internal costs by 60%
✓ Robotic quality testing: automated compressive-strength & flexural-strength tests, logged to MES
DBIZ integrates & operates robots from manufacturing partners — we don’t build robots.
Automated loading & quality inspection
Benefits & ROI

Digital-transformation benefits for the building-materials industry

Typical figures when deploying DBIZ solutions (varying by each business’s current state).

+35%
Manufacturing productivityAutomate & optimize kiln operations.
+28%
OEE performanceReal-time equipment monitoring & predictive maintenance.
+45%
Delivery accuracyRouting & GPS for heavy trucks.
−60%
Order processing timeB2B/B2C online ordering integrated with ERP.
−25%
Energy costsMonitor electricity/gas & optimize with AI.
12–18months
Payback periodAverage ROI after deployment.
Building Materials Solution · DBIZ

Digitalize the building-materials plant with DBIZ.

DBIZ experts provide free consultation and design the solution that best fits your business.

Free 30-day Trial Contact for consultation →
Free assessment · phased implementation · support after go-live.