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Rubber Manufacturing Solution — ERP · Data · IoT · Robot for mixing, molding and curing

Rubber Manufacturing Solution

Digitalize rubber manufacturing plants.

Platforms ERP + CX + Data + IoT + Robot specific to the rubber industry: blending formulas, control vulcanization, ISO/ASTM quality and per-batch traceability.

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🧪 Standardized formulas & blending🌡️ Vulcanization control🔎 Trace every batch
Industry challenges

Challenges facing the rubber manufacturing industry

From mixing formulas to vulcanization and quality inspection — DBIZ resolves each bottleneck.

🧪

Manage complex formulas

Diverse rubber formulas, mixing ratios, and consistent quality.

🌡️

Control the production process

Track temperature, pressure, vulcanization time, and critical parameters.

🔎

Quality inspection

Test durability, elasticity, and hardness to ISO and ASTM standards.

💰

Optimize material costs

Raw-material prices swing widely, requiring forecasting and purchasing optimization.

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Batch traceability

Batch tracking from raw material and formula to finished product.

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Integrate existing machinery

Connect PLC/SCADA via OPC UA, Modbus, MQTT.

Comprehensive solution

Five technology layers that resolve every bottleneck

From manufacturing, sales, and data to devices & robots — on one platform.

🛡️ AI ERP

Comprehensive ERP for rubber manufacturing

From formulas, manufacturing, and quality to inventory, purchasing & finance.

✓ Manufacturing: multi-level rubber-formula BOMs, order/forecast-based planning, and real-time batch tracking
✓ Optimize mixer – press – vulcanizer capacity; detailed performance reporting
✓ Quality: incoming material inspection, strength/elasticity/hardness, ISO/ASTM standards
✓ Inventory: natural rubber, SBR, NBR, chemicals; expiry & storage conditions
✓ Purchasing: rubber/chemical suppliers, volatile price tracking, auto-create PO on low stock
✓ Finance: accurate costing (materials, labor, energy); and shift-based staffing & safety
Comprehensive ERP for rubber manufacturing
👥 AI CRM / CX

B2B customer experience

Portal and loyalty program.

✓ B2B portal: 24/7 ordering, quote & technical-spec lookup
✓ Track production and delivery progress; manage documents and technical files
✓ Online customer support, product feedback & reviews
✓ Loyalty: revenue-based points, VIP perks, volume discounts
✓ Priority technical support, customer-behavior analytics
B2B customer experience
📊 Data + AI

Smart analytics & forecasting

AI/ML optimizes production and forecasts trends.

✓ Production analytics: KPIs by shift/day/month, defect rate, machine performance
✓ Optimize production cycles, analyze defect causes, forecast output
✓ Forecast rubber demand by market; predictive equipment maintenance
✓ Optimize rubber formulas and analyze material-price trends
✓ Recommend process improvements and optimize production costs
Smart analytics & forecasting
📡 IoT devices (integrated)

Smart monitoring of rubber production lines

DBIZ integrates & operates IoT sensors, connecting to SCADA.

✓ Temperature & pressure sensors on mixing, molding, and curing machines
✓ Monitor mixing and curing time; track raw-material moisture
✓ Real-time anomaly alerts, automated data collection
✓ Integrate SCADA and update MES/ERP in real time
DBIZ integrates and operates IoT devices from hardware partners — we don’t manufacture hardware.
Smart monitoring of rubber production lines
🤖 Robotics & automation (integrated)

Robotizing the production process

DBIZ integrates robots & AGVs into the rubber line.

✓ Material-mixing robots & automated pressing system
✓ Loading/unloading and packing robots; automated quality-inspection machines
✓ AGVs move goods internally between warehouse and production line
✓ Integrate MES and PLC for synchronized operations
DBIZ integrates & operates robots from manufacturing partners — we don’t build robots.
Robotizing the production process
Benefits & ROI

Outstanding benefits for enterprises

Typical figures when deploying DBIZ solutions (varying by each business’s current state).

+25%
Higher productivityOptimize processes & reduce machine downtime.
−40%
Reduce product defectsTight quality control with IoT & AI.
−20%
Cost savingsOptimize material & energy consumption.
−35%
Reduce production timeAutomation & smart planning.
100%
Standards complianceEnsure ISO, ASTM & international standards.
100%
TraceabilityTrack every batch from raw material to finished product.
Rubber Solution · DBIZ

Digitalize rubber plants with DBIZ.

DBIZ experts provide free consultation and design the solution that best fits your business.

Free 30-day Trial Contact for consultation →
Free assessment · phased implementation · support after go-live.